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Tuesday, 18 March 2014

ERECTION AND COMMISSIONING OF TURBINE GENERATOR PKG PART-I ABC OF THERMAL POWER PLANT.

Turbine Generator Package of Thermal Power Plant

Turbine Generator Package consist of following packages and systems. 
Turbine  ( HP ,IP and LP casing and rotors) , Bearing Pedestal , cross over/cross around pipes, ESVs( Emergency Stop Valves ) and IVs ( intermediate valves )  Barring gear drives , anchor bolts  etc.
Generator stator and rotor , Exciter  , foundation bolts ,insulators etc.
LP heaters and HP heaters , Gland steam coolers , drain coolers etc.
Boiler feed pumps ( Motor driven and Turbine driven pumps in case power plant is more than 500MW)
Condensate Extraction Pumps and its accessories.
Miscellaneous tanks for  steam drain , oil ( main turbine and drive turbine of BFP)
CW System , ACW ( Auxiliary Cooling System) Pumps , heat exchangers ,piping etc.
Turbine lubrication oil system including cooler ,tank , pipelines ,oil purification unit.
Control oil system for Governing system .
Drive turbine lubrication oil system for BFP.
Lubrication system for Motor Driven BFP.
Stator Water System (Primary water system) for stator cooling including all accessories like cooler ,tank ,pipelines etc.
Seal oil system for Generator and its accessories.
Hydrogen Gas and other gas system.
De aerator ,Feed storage tank with all accessories.
Condenser  and its accessories.
Small system like Seal and leak off steam, condensate polishing unit , Vacuum Pump system , different hoist , turbine drain system
Vibration Isolation system for TG foundation and  drive turbine foundations.
Extraction systems , TG integral piping etc.
All the items ( except De aerator ) comes under the roof of A-B Bay.
All the items are lifted by 02 Numbers EOT crane for small units for bigger units like 500 MW and above stator is being lifted by Strand jack method /by portal crane.
Above picture shows two turbine deck ( for unit -1 and unit -2). One unit stator lifting has been 
completed and decks are already casted. In 2nd unit only bearing pedestal are erected ,aligned with
the centre line and secondary grouting has been completed. Stand for streching Piano wire is visible
at both end .

A typical drawing of turbine deck is attached herewith showing EP ( embeded parts) on the deck.
continued to part-II foundation checking before casting and after casting.

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