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Monday, 11 February 2013

STRUCTURAL ERECTION WORK PART -III OF STEAM GENERATOR/ BOILER.


Spacing between reference axis and pedestal          1 mm/ M or  + /- 5mm 

( Reference axis is the line which is centre  line some times  calls as Boiler axis. It is transferred from 

the Bench Mark having marked latitude , longitude and elevation. This point is transferred column 

number 13 and 17 . )

Spacing between two foundations ( adjacent)         1 mm / M  or + /- 5 mm     

Spacing between first row and last row foundation  1 mm / M  or +/-  15 mm 

Diagonals between foundations                                 1 mm / M  or +/- 10 mm

( this is most important measurement )

Pitch difference between two foundation bolts          + / -  3 mm

Diagonal difference between  foundation bolts            + / - 5 mm

(All foundations are having template made  OF steel plates with holes pitched as per drawings . 

Bolts are placed there and bottom channel has been locked . The bolts cannot be moved during

casting of foundations . This checks has to be carried out before casting of columns.)  



The above picture shows that Boiler column erection has started . Formation of Box between Main

column and Auxiliary Column is under progress. Some of the manufacturer columns are joined by 

HSFG Bolts . In this picture main column is bolted but auxiliary columns are welded and also bolted.


The above picture shows boiler erection ( structural) is under progress. Loose columns are tied with 

Guy rope . End of the Guy rope is either terminated to max puller or a hand winch . Both the cases 

the equipment is securely anchored. 



Most of the foreign manufacturer supplies material tier wise so that this type of erection is not 

 done . This type of erection is having safety issues and can be termed as unsafe . But due to 

non sequential material such erection was carried out.


  250 MT crawler crane assembly is going on.         


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