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Wednesday, 19 June 2013

MILL PART IV TOLERANCES AND OTHER ERECTION ISSUES IN A THERMAL POWER STATION

Fasteners required to be tightened ( as per manufacturer's torque value) in a Mill.

-Sole plate to foundation anchor bolt

-Side assembly to mounting plate foundation anchor bolt

-Gear box base to sole plate

-Bowl hub to gear box super bolt

-Side assembly to separator body

-Separator body to separator top

-Bowl extension ring

-Bowl clamping ring

-Vane wheel assembly

-Separator top to valve out let

-Valve out let to Mill Discharge Valve

-Mill Discharge Valve  to valve adaptor

-Journal head to trunnion shaft

-Journal shaft to journal head

-Keeper plate to journal shaft

-Journal liner to journal shaft

-Journal opening cover to separator body

-Journal spring to JOC


As these bolts or nuts are to be torqued tightened it is necessary to 
about the torque wrench available in the Market. There are three types of torque wrenches

available in the market e.g pneumatic( driven by compressed air),electric ( driven by electric

power) and  manual. For Mill we prefer manual wrenches as variance are more.

Standard Tolerances for Mill erection job

Foundation: ( Mill , motor , gear box , Lubrication unit )

- Disposition with respect to Boiler axis ( Tolerances +/- 5 mm )

- Elevation of Top of foundation after chipping of loose concrete ( Tolerances +/- 10 mm)

- Center line of foundation bolt hole with respect to foundation center line ( Tolerances +/- 2 mm)

- Diagonals of bolt hole center ( Tolerance +/- 5 mm)

- Depth of foundation hole ( Tolerance +/- 10 mm )

- Spacing between the pockets ( Tolerance +/- 2 mm)

It is to be noted before casting of Mill foundation and other important rotating machine foundations

like ID ,FD ,PA etc . A cross check should be done with civil drawing and equipment supplier

drawing . There is chance of mistake due to various reasons and once casting is over it may take

lot of time to rectify.

BASE / SOLE PLATES

-Leveling of  Base Plates for Gear Box ( Tolerance 0.1 mm/M)

-Leveling of mill air side housing sole plates ( Tolerance 0.2 mm/M)

- Grouting Gap between base plates and foundation ( Tolerance 40 +/- 10 mm)

- Leveling of Motor Base within +/_ 0.05 mm/M

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