Continued from last dispatch about erection plan for pressure Part of
super critical boilers
6th
month erection schedule
Furnace Rear wall
Interim Header
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Furnace Rear wall
Intermediate Header
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Furnace lower
buck stays
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Upper furnace key buck stays
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Lower Furnace key
buck stays
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Low Temperature Re
Heater inlet header
Low Temperature Re Heater coils lower
Furnace Lower Spiral Rear wall panels
Furnace guides
Economiser outlet header ( after
pre-assembly)
Economiser outlet terminal tubes
(after pre-assembly)
Economiser miscellaneous items supports, suspension etc
8th month erection schedule
Circulation
system for feed water
Furnace loose tubes for connecting
furnace corners , burner panel etc
Pressure Parts attachment items
Economiser coil upper assembly ( after
pre- assembly
Economiser intermediate plain tube (
after pre-assembly)
Recirculation pump and its piping etc
(coming under Trim piping group)
9th month erection schedule
Furnace
front ,rear and side (L & R) header lower after pre-assembly
Furnace bottom support after
pre-assembly
Expansion movement attachment, seal
boxes arrangement etc
Super heater & Re heater spacer
tubes
Economiser inlet header ( after
pre-assembly)
Economiser coil assembly lower
,Economiser Feed pipe and link etc
Economiser outlet link etc
10th and 11th month
schedule
LRSB ( long retractable soot blower)
mounting on furnace
wall de slagger mounting on furnace
Temperature probe
Root valves for vent and drains
Boiler Recirculation Pump and piping
Starting of trim piping line ( soot
Blower piping)
Attachment work like door ,peep hole
etc ,Supports of economiser line etc
Mixing vessel , CBD and IBD tank ,
piping , vent piping etc.
Schedule mentioned above is tentative and hold good for matching supply . This can be
varied as per requirement of site as per availability of material. We have not mentioned
the pre- fabrication of crown plates. This is a major activities and can be started with
ceiling girder pre-assembly if material (alloy steel ) plates are available. The pre-
fabrication involves welding , pre-heating and post heating also. For pressure parts
erection we require 10 to 12 electrical winches ( 2 nos 10 T , 4 to 6 nos 5T ,rest
can be 3T) with 10000 mtrs wire rope 12 mm 19mm will be required . The winches
are to be positioned side of the main column. The level of winches should be 1 M
above the ground level so that winches remain unaffected due to accumulated water
below. Large number of max puller ,chain pulley blocks will be required ( more than
100 numbers).
Welding of pressure parts start from zero dates of pressure parts at pre-assembly bed.
We are not going to discuss about welding here as this is specialised subject but
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