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Tuesday, 2 April 2013

CONSTRUCTION PLAN FOR PRESSURE PARTS- SCHEDULE FOR 11MONTHS PART -IIn


Continued from last dispatch about erection plan for pressure Part of

super critical boilers



6th month erection schedule

Furnace Rear wall Interim Header

Furnace  Rear wall  Intermediate Header
Furnace lower buck stays

Upper furnace key buck stays

Lower Furnace key buck stays

Low Temperature Re Heater inlet header

Low Temperature Re Heater coils lower



7th month erection schedule

Furnace Lower Spiral  Rear  wall panels

Furnace guides

Economiser outlet header ( after pre-assembly)

Economiser outlet terminal tubes (after pre-assembly)

Economiser miscellaneous items  supports, suspension etc

8th month erection schedule

Circulation system for feed water

Furnace loose tubes for connecting furnace corners , burner panel etc

Pressure Parts attachment items

Economiser coil upper assembly ( after pre- assembly

Economiser intermediate plain tube ( after pre-assembly)

Recirculation pump and its piping etc (coming under Trim piping group)

9th month erection schedule

Furnace front ,rear and side (L & R) header lower after pre-assembly

Furnace bottom support after pre-assembly

Expansion movement attachment, seal boxes arrangement etc

Super heater & Re heater spacer tubes

Economiser inlet header ( after pre-assembly)

Economiser coil assembly lower ,Economiser Feed pipe and link etc

Economiser outlet link etc

10th and 11th month schedule

LRSB ( long retractable soot blower) mounting on furnace

wall de slagger mounting on furnace

Temperature probe

Root valves for vent and drains

Boiler Recirculation Pump and piping

Starting of trim piping line ( soot Blower piping)

Attachment work like door ,peep hole etc ,Supports of economiser line etc

Mixing vessel , CBD and IBD tank , piping , vent piping etc.


Schedule mentioned above is tentative and hold good for matching supply . This can be 

varied as per requirement of site as per availability of material. We have not mentioned

the pre- fabrication of crown plates. This is a major activities and can be started with

ceiling girder pre-assembly if material (alloy steel ) plates are  available. The pre- 

fabrication involves welding , pre-heating and post heating also. For pressure parts

erection we require 10 to 12  electrical winches  ( 2 nos 10 T , 4 to 6 nos 5T ,rest 

can be 3T) with 10000 mtrs wire rope 12 mm 19mm will be required . The winches 

are to be positioned side of the main column. The level of winches should be 1 M

above the ground level so that winches remain unaffected due to accumulated water

below. Large number of max puller ,chain pulley blocks will be required ( more than

100 numbers). 

Welding of pressure parts start from zero dates of pressure parts at pre-assembly bed.

We are not going to discuss about welding here as this is specialised subject but

information required for construction will be shared.





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