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Sunday, 13 November 2016

ELECTRICAL SYSTEM (LT) INSTALLATION , PRE-COMMISSIONING , COMMISSIONING OF DIFFERENT LTMCC -ABC OF THERMAL POWER PLANT


Besides HT cubicles other common electrical items are transformer , LTMCC ( Low tension Motor eontrol center ) , Different Power distribution board coming under lighting packages etc. In this dispatch we will discuss only about LTMCC. There are numbers of LTMCC in a power station which can be classified as LTMCC or the name of the system like soot Blower MCC, Valves MCC etc. LTMCC is having operating voltage of  415 V.
To appreciate the construction feature of LTMCC one must study the IS ( Indian standard ) codes  for items . Few  of them is listed below for ready reference.
375         Specification for Marking & Gen Arrangement of Swgr, Busbars, Main Connection & Aux. Wiring

513         Cold Rolled Low Carbon Steel Sheet & Strips

722         Specification for A. C. Electricity Meters. (Integrity Meters)

1248       Specification for Direct Acting Electrical Instruments.

1822       AC Motor Starters of Voltages not exceeding 1000

1841       Specification for EC grade Aluminium Rod Produced By Rolling

1897       Specification for Copper Strips for Electrical Purposes

1901       Visual Indicator Lamps.

2147       Degree of Protection provided by Enclosure for Low Voltage Switchgear

2208       Specification for HRC Fuse Links up to 650 Volts


2516       A.C. Ckt Breaker Requirement for Voltages not Exceeding 1000 V (Part - I, Sec - I + Part - II, Sec-II)

2705       Specification for Current Transformers.

3231       Electrical Relays for Power System Protection.

3247       Switchgear General Requirements

3427       Metal Enclosed Switchgear & Control gear

4064       Specs for Heavy Duty Air Break Switches Fuses for Voltages not exceeding 1000 V.

4237       General Requirement for Switchgears & Control gear for Voltage not exceeding 1000 V

6875       Control Switches / Push Buttons

8623       Factory Built Assemblies of Switchgears & Control Gear.

8828       Miniature Circuit Breaker

13947    LV Switchgear and Control Gear.

General Information on LT MCC  ( only a few ones  to understand the construction features.)

-the enclosure shall provide a degree of protection of not less than IP-52. The height of all the panels shall not exceed more than 2200 mm & depth shall not be more than 500 mm for Single Front & 800 mm for Double Front, except for the Circuit Breaker panel, where the depth could be 1000 mm.

- CRSP (t=1.4mm and above) ,  angle , channels are used for cubicle construction.

-The Panel shall be fully compartmentalized with all doors on the front only.
  The panel should have cable entry point , Bus bar mounting system , shrouding of bus bar etc

- There will three live bus bar and one neutral bus bar running horizontally and vertically .

-Earth bus bar will run all around the panel . The size will be same as neutral . Earth will be ultimately connected with station earth at the end of the panel.

-Bus bars shall be of high conductivity Aluminum with current density of 800 A Inch² .

- As per requirement and to facilitate easy transportation panels are sent as per transportation size which are then assembled at site .

WARNING: MAJOR CONTRACTOR ( LIKE l&t ML12,10 ML 8 ETC) ARE HAVING MOVING CONTACTS WHICH CAN BE EASILY REMOVED WITH SPECIAL TOOLS . AT SITE THEFT OF MOVING CONTACT IS VERY COMMON THEREFORE YOU SHOULD BE VERY CAREFUL IN THIS ASPECT OTHERWISE DURING CHARGING YOU WILL FIND INSPITE OF ALL  REQUIRED CONDITIONS YOUR PANEL IS NOT GETTING CHARGED. MOVING COST MORE THAN 60% OF THE MAIN CONTRACTOR COST.

CONTINUED TO PART-II 

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