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Friday, 10 May 2013

ERECTION PLAN FOR ID ,FD AND PA FANS OF THERMAL POWER PLANT

                        SEQUENCES  OF ACTIVITIES OF 'FD' FAN ASSEMBLIES - AXIAL     

       

             MAJOR ACTIVITIES

-Foundation: checking of   axis of pockets & elevation.
-Foundation: Hammer dressing for primary packers.
-Packers preperation for Impeller. Housing,Suction Chamber & Diffuser

-Primary packer Blue matching for Impeller Housing
-Primary packer: Alignment
-Diffuser assy: Erection
-Impeller Hsg: lower part Erection and levelling
-Impeller Hub: Erection 
-Impeller Housing: upper part Erection
-Suction Chamber: Erection
-Intermediate shaft with shaft cover Erection
-Measurement of shaft ends and couplings of motor & bearing
-Heating & fitting of couplings on motor shaft
-Spacer coupling fitting on fan shaft
-Motor Sole plate: Blue matching
-motor pad blue matching
-Motor: Placement 
-Foundation Spring releasing (after full loading on foundation)
-Levelling of impeller hub
-Alignment of Regibflex coupling (motor and fan)
-Grouting of primary packers of Impeller. Housing,Suction  Chamber. & Diffuser
   
-Motor Sole plate: Grouting
-Motor Decouple and Trial run
-Final alignment after trial run
-Impeler blades: Mounting as per sl.no. & checking
-Fitting of actuator assy accessories & welding
-Completion of actuator assy fitting with setting shaft & checking
-Place ment Expansion Joint obove suction chamber
-Erection of spacer duct and transition duct I &II
-Silencer assy pre-assemble and welding
-Transition piece pre-assemble and welding
-Suction hood and Roof pre-assemble & welding
-Erection of Total Silencer assy & Suc. hood over column
-LOS Base leveling & grouting
-LOS pipping fitting, welding & Acid cleaning
-LOS pipping erection
-LOS motor decoulple and trial run
-LOS Oil cooler Hydro test
-LOS Oil flushing
-Fitting of C & I Instruments over brg
-Box up of Fan assy
-Expansion Joints:Between suction chamber & Brg Hsg
-Expansion Joints:Between Brg Hsg & Diffuser assy
-Final checking inside the Fan assy
-Trial run of Fan
-Insulation of Silerncer assy and Fan assy

Last four activities will be carried out after full and final box up . A few photographs attached.










Basic tolerances of erection  of FD fans.

Colour match between the impeller housing and primary packers (80% minimum).

Rotor level / verticality of the housing. (Tolerance : 0.04 mm / M).

Axial clearances (C) between bullet and hub / impeller housing and hub (Tolerance : ± 3 mm).

Axial clearances (D) between hub & housing / hub & diffuser core (Tolerance : ± 3 mm).

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2 comments:

  1. Sir can you provide some document regarding blue matching between primary packers and fan housing foot. How to decide blue matching is 80% or less

    ReplyDelete
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