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Monday, 13 May 2013

ERECTION SEQUENCE , PLAN ,TOLERENCES OF ID ,FD,PA FANS FOR THERMAL POWER PLANT

SEQUENCES  OF ACTIVITIES OF 'PA' FAN ASSEMBLIES - AXIAL
                 
  MAJOR ACTIVITIES



Foundation: checking of   axis of pockets & elevation
Foundation: Hammer dressing for primary packers
Packers preparation for Impeller Housing Suction Chamber & Diffuser
Shims: Preparation 
Primary packer Blue matching for Impeller. Housing  
Primary packer: Alignment 
Impeller Housing: lower part Erection and levelling
Impeller Hub: Erection  
Suction Chamber: Erection 
Diffuser assembly: Erection  
Intermediate shaft with shaft cover Erection
Measurement of shaft ends and couplings of motor & bearing
Heating & fitting of couplings of motor & fan shaft
Motor Sole plate: Blue matching
Motor: Placement  
Foundation Spring releasing
Levelling of impeller hub
Alignment of Regi-flex coupling
Grouting of primary packers and sole plates
Motor Sole plate: Grouting
Motor Decouple and Trial run
Final alignment after trial run
Impeller blades: Mounting as per serial number & checking
Out let guide van assembly: Erection  
Fitting of actuator assembly accessories & welding
Completion of actuator assembly fitting with setting shaft & checking
Expansion Joints:Between silencer & suction chamber
Silencer assy pre-assemble and welding
Transition piece pre-assemble and welding
Suction hood and Roof pre-assemble & welding
Erection of Total Silencer assy over column 
LOS Base levelling & grouting ( LOS= Lubrication oil supply unit)
LOS pipping fitting, welding & Acid cleaning
LOS pipping erection 
LOS motor decouple and trial run
LOS Oil cooler Hydro test
LOS Oil flushing
Fitting of C & I Instruments over bearing
Box up of Fan assy
Expansion Joints:Between suction chamber & Bearing Housing
Expansion Joints:Between Bearing Housing & Diffuser assemblies
Final checking inside the Fan assembly
Trial run of Fan 
Insulation of Silencer assy and Fan assembly.


SEQUENCES  OF ACTIVITIES OF 'ID' FAN ASSEMBLIES - AXIAL     

      
    

                MAJOR ACTIVITIES
Foundation: checking of   axis of pockets & elevation
Foundation: Hammer dressing for primary packers
Packers preparation for Impeller Housing Suction Chamber & Diffuser
Shims: Preparation 
Primary packer Blue matching for Impeller Housing  
Primary packer: Alignment 
Diffuser assembly: Erection  
Impeller Housing: lower part Erection and levelling
Out let guide van assembly: Erection  
Radial seals I and II Erection
Impeller Hub: Erection  
Impeller Housing: Upper part Erection 
Suction Chamber: Erection and welding 
Intermediate shaft with shaft cover Erection
Measurement of shaft ends and couplings of motor & bearing
Heating & fitting of couplings on motor shaft
Fitting of spacer coupling on fan shaft
Motor Sole plate: Blue matching
Motor: Placement  
Impeller blades: Mounting as per sl.no. & checking
Foundation Spring releasing
Levelling of impeller hub
Alignment of Regi-flex coupling (motor with fan)
Grouting of primary packers 
Motor Sole plate: Grouting
Motor Decouple and Trial run
Final alignment after trial run
Fitting of actuator assy accessories & welding
Completion of actuator assy fitting with setting shaft & checking
LOS Base levelling & grouting
LOS pipping fitting, welding & Acid cleaning
LOS pipping erection 
LOS motor decouple and trial run
LOS Oil cooler Hydro test
LOS Oil flushing
Sealing / cooling fan Erection and grouting
Sealing / cooling fan pipping fitting & welding
Sealing / cooling fan trial run for pipe flashing
Fitting of C & I Instruments over bearing
Box up of Fan assembly
Expansion Joints:Between suction chamber & Bearing Housing
Expansion Joints:Between Bearing Hosing & Diffuser assembly
Final checking inside the Fan assembly
Trial run of Fan 
Insulation of Suction camber and Fan assembly.

TOLERANCES OF ERECTION FOR PA FANS
 


Vertically of the housing. (Tolerance : 0.04 mm / M).   

Axial clearances (C) between bullet and hub / impeller housing and hub (Tolerance : ± 3 mm).

Axial clearances (D) between hub & housing / hub & diffuser core (Tolerance : ± 3 mm).


TOLERANCES OF ERECTION FOR ID FANS

Rotor level / vertically of the housing.(Tolerance : 0.04 mm/M).

Axial clearances (C) between bullet and hub / impeller housing and hub (Tolerance : ± 3 mm).

Axial clearances (D) between hub & housing / hub & diffuser core (Tolerance : ± 3 mm).
           


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