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Sunday, 6 October 2013

BASICS OF RADIOGRAPHY IN CRITICAL PIPING OF A THERMAL POWER STATION.


Radiography

When  X-rays and gamma rays have been passed through material some of the
radiation is absorbed in the material. The amount of absorption is depend
up on thickness of material , the density of material and the atomic number
of the absorber. Some kind of detector like a special category film takes the
image of the material and show the discontinuity if any in the material. This
is one of the common NDE testing in the field of construction. This is
extensively used in structures and pressure parts welding fault detection.
The advantage of RT over other NDT methods is that it presents a permanent
record, simple to read out , relatively less costly , can be uses in sites and the
system is portable. But it is highly dangerous to handle radiation sources
without proper training.
The isotopes ( Iridium 192 and cobalt 60) are generally used at site
now a days. However use of cobalt 60 is also very restricted  because
it has adverse effect on humans and only used for high thickness material.
Progress of ultrasonic testing reduces the requirement of Cobalt 60 to
a large extent in a thermal power station.
Iridium 192:- Produced by neutron bombardment of Ir191 has a half life
of 75 days .The penetrating capability is equivalent to 600kv x-ray
machine. It is relatively low energy radiation and high specific activity
 makes it an easily shielded strong radiation source of small specific size.
Cobalt 60. :- This is also artificial isotopes produced from Cobalt 59. This
has the half life of 5.3 years. This has penetrating capability of 2000kv x-ray machine.
Isotope Camera.:- The equipment ,which accomplishes safe handling and
storage of isotopes sources is called a camera.
Radiographic film is normally used as the recording medium in radiography
and resembles a photographic film. The film consists of a ) base and
b) emulsion. The base is transparent medium made of polyesters of
about 50 microns thick on which the sensitive emulsion is coated.
Image quality Indicator : As a check on radiographic technique ,a
standard test piece , called penetrameter is used in radiography. There
are three to four type penetrameter is available however wire type or
hole type is more popular than others. Penetrameter shall be same material
 as of the job but it is sometimes found that the same material is not
available then material with lower atomic number will suffice.
Radiographic Techniques : There are different type of radiographic technique
 for different jobs .
1. Single wall single image : Generally used for plates ,drums welds , casting of
larger sizes etc.
2. Double wall double image : Genrally used for smaller size tubes in boiler .
3. Double wall single image : When the diameter is above 89 mm this type of
 technique is used.
Radiographic film is viewed through a viewer whose area and intensity of light
can be varied as per requirement. Interpretation of radiographic film is a
specialised job and to be done by experts only having certificate of Level-II.
There are many institute in India who give training on NDE .
The common defects noticed in Radiographic film interpretation are gas
inclusion and porosity , slag inclusion , lack of penetration , tungsten
inclusion, cracks and lack of fusion.
Iridium 192 has penetration capability of 5mm to 70 mm steel.
Cobalt 60  has penetration capability of 50 mm to 200 mm steel.
Radiographic source are only available at BARC India. All agencies operating
in India should have registration with BARC.
Iridium 192 source having intensity of 20curie to 32 curie is best suitable for
regular job. More the intensity less the exposure time. Production will be more.
Radiographaic source to be handled by nominated person
only. Safety of the personnel is prime. All the observation
of BARC to be followed word by word. Source pit to be
made at site as per BARC design. No compromise to
 be made on the recommendation.

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